Cost  savings can be generated  in packaging  in primary as well as secondary  packaging
by following  methods.


Shape and sizes can be altered to maximise  the no of packets per box with less packing material.

  • Sizes and dimensions of product: We have to check the dimensions of product in such manner
    that it fits well with packaging dimensions which are set as per stacking norms ,loading and
    unloading specs  ,container size  and  manual handling of the the packaged items


  • Sizes and dimensions of packaging items:  Once the product shapes and size re finalised
    vendors are informed and packaging material ordered . By changing the size and shape one
    can reduce the material used .




  • Thickness of  packaging material can be reduced  like cbbs , bopp, laminate , wrapper,tapes
    etc.



  • Thickness or the area to be used can be reduced through product modification .It has normally
    observed that people are packing items in material of higher strength . One should see the
    optimum thickness which can with stand mechanical damages during transit . One can reduce
    the thickness of the laminate and wrapper  with trials .Cartons can be ordered for 3ply instead
    of 5ply . Laminate s and wrapper thickness  to few microns without any problem.



  • Preformed cartons can be asked by vendors

Labour are employed for  make boxes from cardboard  supplied as flat form ,these cartons  can be
ordered in pre formed  manner which are then filled and then passed on to taping machine .



More Packaging reduction ideas


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