Cost Reduction Lesson PROCUREMENT :The companies which have greater geographical presence or are multinational can achieve better price by buying bigger volumes instead of buying for individual units. Central buying policies are recommended for such unit .
Bulk buying results in annual contracts for a period of twelve months for entire year requirement with prices being finalised for the entire period .
Most of the commodities and raw material has seasonal cycle of prices as they peak and fall in intervals .Hence we can book maximum amount of our requirement when prices are low .
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Learn COST REDUCTION IDEAS that would boost profits, cut losses and improve productivity of the manufacturing unit whether Big ,Medium or Small . Ideas which are easy to understand &Implement. Each idea has potential of saving upto 20-30%.
What is cost reduction ?
Cost reduction can be achieved through reduction , elimination , modification of manufacturing activity. Through in depth analysis the best and least cost path is adopted for each activity.The best method to achieve results are to bench mark operating parameters to world class companies .This drives every one to match or even surpass these figures.
The major parameters for any manufacturing unit
cost per unit ($/unit)
man-hours/unit
units produced/unit time
break down time (%)
change over time ( min/hrs )
waste (%)
defectives (%)
fuel consumption (k therms/unit)
electricity consumption (kwh/unit)
water consumption ( kltrs /unit )
inventory turnover ( %)
lead time (min/hrs / days)
Why cost reduction ?
profits
waste reduction
increase productivity
competition
resource conservation
image enhancement
Where to implement cost reduction
Areas for cost reduction are
raw material procurement
logistics - inbound and outbound
production ( process ,time and work study,maintenance ,automation)
energy
human resource ( out sourcing )
sales & marketing
finance
How ?
In today’s competitive world corporates and businesses are struggling to maintain profits and healthy bottom lines .Cost of production ,fuel, raw material and human resources is rising each year .These developments has prompted people to look for Cost reduction Ideas &method s. Those who have opted for focused cost reduction strategies have survived those who could not managed have perished .In recent economic down turn it becomes more important to make cost reduction program a major initiative in industry .Companies are finding it difficult to retain people and are laying off people which is un precedented in recent history of industrial recession .Companies have to develop its own cost reduction program for savings without cutting jobs .
BLOG - Manufacturing Related News Read Manufacturing industry Cost savings related news , articles , developments in and around world .Energy , Supply chain , Human Resource , Packaging , Automation , Waste Reduction , Sustainable Development . Outsourcing activities.