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BAKERY  BAZAR
TROUBLE SHOOTING  IN  BISCUIT FORMING SECTION

Major problem  in forming section or moulding section is  to get exact weight  as per standards  and  
and weight variations  across the line .


Weight variation occurs  because of  improper settings of scrapper knife and  gaps between  gauge
rolls .


Weights can be adjusted by changing angle of scrapper knife which is placed below cutter  and
forcing rollers. Opening of angle would increase  the  weight and closing down angle  would reduce
the weight  of wet biscuit .

Adjusting  the  gaps between rolls of gauge rolls can also help.





Dough sheets  get stuck to the rollers of gauge rolls .To prevent  this to happen  we can place  
blowers to  inject hot  air  on sheets .


Scrap  dough dont carries upto  the scrap  lift conveyors or wet dough piece  dont get transferred to
next  conveyors. To avoid such conditions  steam or  wet rollers are  placed underneath the cotton
conveyor which then  make conveyor  wet  and the dough  sheet sticks to  the surface of the
conveyor .



Curling appears  on the dough sheet  in case the preceeding rollers  speed  are not synchronised  
properly .Hence the settings speed rollers is critical  for dough sheet flow .




Webs  of conveyor  becomes loose or get stretched  due continuous stress hence  to get the tension  
Tightening rollers are provided  to provide   tension  in webs .


Others accessories  that could  placed after moulder / cutter  are  

1. sugar/salt sprinkler

2.  milk spray

3. cashew/nuts/pista sprinkler





Different  type of Moulders  and Cutters
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